Quality Assured
ISO14001, ISO9001, BS EN 1090 EXC3 ,CE, UKCA & Cyber Essentials Accredited
Highly Capable
Complex 45° contour bevel, weld prep and countersinking on structural section
Rapid Reliability
Full automation ensures efficient handling and short lead times of 65kg/m material
Unrivalled Laser Capability
12,200mm parts up to 324mm OD with integrated Flowdrill and Tapping up to M16
Quality Assured
ISO14001, ISO9001, BS EN 1090 EXC3 ,CE, UKCA & Cyber Essentials Accredited
Highly Capable
Complex 45° contour bevel, weld prep and countersinking on structural section
Rapid Reliability
Full automation ensures efficient handling and short lead times of 65kg/m material
Unrivalled Laser Capability
12,200mm parts up to 324mm OD with integrated Flowdrill and Tapping up to M16
Structural Section Cutting
High-Complexity, High-Volume Open Section Cutting for Large Profiles up to 324mm OD.
Outsource open section cutting to take advantage of state-of-the-art technology at The Laser Cutting Co. A suite of 3D laser cutting machines combined with 24-hour operation provides unrivalled capacity for rapid order turnaround.
6-axis laser cutters profile tube, hollow and structural sections up to 12800mm in length. Automated cutting delivers profiling accurate to +/-0.12mm with fast processing of large orders. Outsourced open section laser cutting with additional profiling capabilities, such as 45° bevelled contouring, delivers several key benefits:
- Aggregated buying prices
- Complex contour weld preps
- Faster assembly
- Minimal reworks
- Rapid turnaround
- ISO14001, ISO9001, CE & UKCA Compliant
- Self-jigging parts with Smart Design Production
Seamless Procurement of Structural Section Laser Cutting
Unmatched Precision, Efficiency and Productivity.
Key Benefits
10kW laser provides powerful cutting of large and open section up to 20mm wall thickness.
Complex 6 axis cutting allows full 45 (degree) section bevelling and weld preparation.
Full automation ensures efficient handling and short lead times of material up to 65kg/m.
Unrivalled laser capability of 12.2m parts up to 324mm OD.
Smart Design Production with Drilling, Flowdrill and Tapping from M2 up to M16
Key Features
Maximum Material Length (mm)
12,800
Maximum Part Length (mm)
12,200
Maximum Weight per Metre
65kg
Laser Power
10kW
Minimum (mm)
Maximum (mm)
12 OD
324 OD
25x25
250x90
12x12
260x260
100x50x10(kg)
260x90x35(kg)
127x76x13(kg)
254x146x43(kg)
152x152x23(kg)
203x203x60(kg)
12 OD
324 OD
25x25
250x90x16
12x12
260x260x16
100x50x10(kg)
260x90x35(kg)
127x76x13(kg)
254x146x43(kg)
152x152x23(kg)
203x203x60(kg)
Why Laser Cutting Co.?
Experience
Over 40 years’ laser profiling experience using the latest cutting technologies. Our investments, your benefit.
Cyber Essentials Accredited
Demonstrating our commitment to strong cyber security and data protection.
Service
We make procurement easy with simple and transparent customer service and years of industry expertise. Your parts are our priority.
Environmental Initiatives
Fully ISO 14001 accredited we are committed to making your power supply chain greener with solar laser power.
Capacity and Reliability
Operating the UK's largest capacity 24/7 across all services, we guarantee short lead times for projects of all sizes.
Quality
Operating to ISO 9001 and CE Marking BS/EN 1090-1 EXC4, we are proud to provide a second to none service.
Quality Assurance
The Laser Cutting Co.’s Quality Promise
At The Laser Cutting Co., we work and adhere to strict quality standards, supplying certificates on request to support traceability and compliance. We can also rapidly procure high-quality material from a CE-approved mill, or beyond, meeting BS EN 1090-1 standards. We are also committed to our strong, sustainable ethos, operating from renewable energy and low-emission processes to effectively manage our carbon footprint.
Exceptional Heavy Structural Section Laser Cutting
Our latest addition at The Laser Cutting Co., the Bystronic ByTube Star 330, offers unmatched precision, efficiency, and productivity than ever before, profiling 12.2m parts up to 324mm OD in open section cutting requirements, including bevel and mitre cutting to support weld preps and quality assembly. A titan in the market, this new technology delivers full automation and zero setup time for all heavy-section and large-format tube cutting requirements, processing wall thicknesses of up to 16mm and 65kg/m with ease.
The ByTube Star 330 provides advanced 6-axis cutting with flow drilling and tapping capabilities up to M16, saving time and finishing parts in one seamless, automated approach. Features such as holes, slots and markings are cut directly into each section, reducing downstream fabrication, manual handling and overall cost per part. This exclusive machine is elevating the structural section and profiling market, handling large-scale projects within shorter lead times and higher quality from design to fabrication.
Weld Preps and Open Section Cutting in Construction
Quality profiling capabilities reduce downstream weld preparation and speed up assembly. The Laser Cutting Co. offers a range of added-value services, such as open section cutting, designed to deliver a 50% reduction in production time and costs through fabrication ready and self-jigging parts.
We also deliver precise weld preps for open section channels, angles, beams, tubes, and more. Utilising 6-axis geometries, we process contours to 45° bevels and consistent, fabrication-ready joints. Weld preps during cutting removes the need for manual grinding and ensures stronger, repeatable welds across even high-scale production.
In addition to structural section cutting up to 12800mm long, a range of in-process services is available for both high and low volume jobs:
- 45° bevelling (inner and outer contours)
- Beam section drilling
- Countersinks (any size)
- Flowdrill and tapping up to M16
A range of trusted services from approved partners, including polishing, powder coating, painting, priming and plating, is also available to The Laser Cutting Co. customers.
Open Section Cutting FAQ's
What is open section cutting?
Open section cutting refers to the process of cutting or dividing a section of a larger object that has an open or hollow shape. It typically involves cutting through the walls or edges of the open section to create separate pieces or components.
For more information regarding our Open Section Cutting services, contact The Laser Cutting Co. today.
What are some examples of objects that require open section cutting?
Objects that often require open section cutting include hollow pipes, tubes, channels, beams, and profiles. These objects are typically used in various industries such as construction, manufacturing, architecture, and infrastructure development.
What are the common methods used for open section cutting?
Several methods can be used for open section cutting. Some commonly employed techniques include Laser Cutting, Plasma Cutting, and Waterjet Cutting. The specific method chosen depends on factors such as the material, thickness, precision requirements, and available equipment.
Contact The Laser Cutting Co. for a quote today.
What factors should be considered when choosing an open section cutting method?
When selecting an open section cutting method, factors like the material type, thickness, desired precision, cutting speed, heat-affected zone, and cost should be taken into consideration. Additionally, the specific shape and geometry of the open section may also influence the choice of cutting method.
For guidance regarding the most appropriate cutting method for open section parts, contact the team at The Laser Cutting Co. today.
Are there any special considerations for open section cutting?
Yes, open section cutting requires careful consideration of factors such as the wall thickness of the section, ensuring clean and precise cuts without damaging the integrity of the remaining structure, managing any burrs or sharp edges produced during the cutting process, and maintaining dimensional accuracy of the cut sections.
How can I find a reliable service provider for open section cutting?
To find a reliable service provider for open section cutting, you can research and contact companies specialising in metal fabrication, machining, or construction services. Consider their experience, equipment capabilities, certifications, customer reviews, and request quotes to compare pricing and services.
The Laser Cutting Co. is committed to providing an exceptional service no matter what. Contact us today for a quote, and see how our experts can help.